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Fusion Tech Solutions
Services Offered

Full-Scope Industrial Engineering, Delivered Under One Contract

From substation power distribution through to MES and ERP integration, every discipline required to modernise a plant sits inside one accountable engineering team.

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MV / LV Infrastructure

Electrical & Power Distribution

Substation design, motor control centres, reticulation and harmonic filtration engineered to SABS and IEC 61439 standards.

  • check MV/LV substation design, supply and commissioning
  • check IEC 61439 type-tested motor control centres (MCCs)
  • check Harmonic filtration and power factor correction
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Fail-Safe Control Architecture

Process Control, SCADA & DCS

Redundant PLC, DCS and SCADA architectures built for continuous 24/7 production with instant failover.

  • check Redundant PLC and DCS architecture design
  • check SCADA and HMI development with alarm rationalisation
  • check Functional design specifications and FAT/SAT protocols
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Measurement & Calibration

Instrumentation & Field Devices

Field instrumentation selection, installation, loop checking and calibration across hazardous and sanitary environments.

  • check Instrument sizing, datasheets and hook-up drawings
  • check Ex-rated installation for hazardous area classification
  • check Loop checking, calibration and traceable certification
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Digital Transformation

Industry 4.0, IIoT & MES/ERP Integration

Edge telemetry, predictive maintenance and OPC-UA data pipelines that connect the plant floor to SAP and the boardroom.

  • check OPC-UA and MQTT data pipelines to MES and ERP
  • check Edge computing nodes and industrial gateways
  • check AI-driven predictive maintenance and anomaly detection
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SIL-Rated Systems

Functional Safety & Emergency Shutdown

Safety instrumented systems, ESD and fire & gas engineering to IEC 61508 and IEC 61511.

  • check SIL determination, verification and safety requirement specs
  • check Emergency shutdown (ESD) system design and implementation
  • check Fire & gas detection system integration
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Zero-Loss Cutover

Legacy Migration & Plant Modernisation

Phased migration of obsolete PLC-5, S5 and legacy DCS platforms with no unrecoverable production loss.

  • check I/O audit, as-built recovery and risk assessment
  • check Parallel staging and simulated cut-over rehearsal
  • check Phased shutdown-window migration planning
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Single-Point Accountability

Turnkey EPC & EPCM Delivery

Electrical, civil, instrumentation and control delivered under one contract and one accountable project team.

  • check Concept, basic and detailed engineering packages
  • check Procurement, expediting and vendor management
  • check Construction management and site supervision
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Operational Stewardship

24/7 Maintenance & SLA Support

Breakdown response, preventive maintenance and remote diagnostics under a structured service level agreement.

  • check Defined breakdown response times and escalation paths
  • check Scheduled preventive and predictive maintenance
  • check Secure remote diagnostics and support
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Direct Engineering Line

Not Sure Which Scope You Need?

Book a technical scoping session. Our senior engineers will map your requirement against the disciplines above and return a preliminary roadmap within 24 hours.

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